Process Engineering Technician – PLC & Controls

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Summary

Location

Vandalia, United States

Work

Full-time

Experience

5+ years

Key Benefits
Mentorship Programs
International Travel

About this Job

Join Our Team as a Process Engineering Technician at Johnson Electric!

Location: Vandalia, OH (onsite) Travel: 5–10% (domestic and international)

As our next Process Engineering Technician, you’ll play a key role in introducing new products to the production line efficiently and effectively. Your expertise will ensure smooth transitions from prototype to full-scale production while maintaining quality and reducing waste.

Why You’ll Love Working Here:

  • Strong Leadership: Work under experienced and visionary leaders who guide the company towards success.

  • Innovation Hubs: Access to state-of-the-art facilities and innovation hubs that foster creativity and development.

  • Employee Empowerment: A culture that empowers employees to take initiative and make impactful decisions.

  • Diverse Projects: Work on a variety of projects across different industries, gaining broad experience.

  • Mentorship Opportunities: Access to mentorship programs that help you grow both personally and professionally.

Join Our Team as a Process Engineering Technician at Johnson Electric!

Location: Vandalia, OH (onsite) Travel: 5–10% (domestic and international)

As our next Process Engineering Technician, you’ll play a key role in introducing new products to the production line efficiently and effectively. Your expertise will ensure smooth transitions from prototype to full-scale production while maintaining quality and reducing waste.

Why You’ll Love Working Here:

  • Strong Leadership: Work under experienced and visionary leaders who guide the company towards success.

  • Innovation Hubs: Access to state-of-the-art facilities and innovation hubs that foster creativity and development.

  • Employee Empowerment: A culture that empowers employees to take initiative and make impactful decisions.

  • Diverse Projects: Work on a variety of projects across different industries, gaining broad experience.

  • Mentorship Opportunities: Access to mentorship programs that help you grow both personally and professionally.

What You’ll Be Doing:

  • Run IQ (Installation Qualifications), OQ (Operational Qualifications), PQ (Performance Qualifications), and FQ (Fixture Qualifications) protocols to qualify products.
  • Conduct test method validations to ensure new testers meet performance requirements.
  • Integrate, troubleshoot, and optimize PLC‑based automation systems and electrical controls on production equipment.
  • Configure and support industrial vision systems used for inspection, error proofing, and quality verification.
  • Analyze equipment signals, machine data, and sensor outputs; support AI‑assisted predictive maintenance and equipment optimization.
  • Facilitate prototype builds and document production readiness issues.
  • Execute and document pilot builds to ensure manufacturing validation.
  • Create work instructions and support smooth transitions to production.
  • Verify and optimize cycle times to ensure compliance with engineering estimates.
  • Train operators on new processes, controls, and automation systems.
  • Collaborate with cross‑functional teams to resolve issues and enhance manufacturing processes.
  • Support continuous improvement initiatives aimed at reducing waste, improving automation reliability, and simplifying processes.

What We’re Looking For:

  • Minimum 5 years’ experience in JMT assembly or similar manufacturing environments.
  • Hands‑on experience with PLC programming, troubleshooting, and logic modification (Allen‑Bradley, Siemens, or equivalent preferred).
  • Experience with industrial vision systems for inspection and verification.
  • Knowledge of data and signal processing, including interpreting machine outputs for diagnostics and process improvement.
  • Familiarity with automation systems, robotics interfaces, sensors, and machine control integration.
  • Understanding of mechanical controls, pneumatics, actuators, and electromechanical systems.
  • Ability to use measurement equipment during qualification runs.
  • Strong attention to detail; ensures new processes are robust and well‑documented.
  • Proactive attitude toward identifying potential waste, safety risks, or quality concerns.
  • Willingness to adopt and support AI-enabled tools for analysis and improvement.

How to Apply:

Apply online at www.johnsonelectric.com – We can’t wait to meet you!

Come join our global, inclusive & diverse team

Our purpose is to improve the quality of life of everyone we touch through our innovative motion systems. We are a truly global team bound together by our shared values. Our culture is built on the diversity, knowledge, skills, creativity, and talents that each employee brings to the company. Our people are our company’s most valuable asset. We are committed to providing an inclusive, diverse and equitable workplace where employees of different backgrounds feel valued and respected, regardless of their age, gender, race, ethnicity or religious background. We are committed to inspiring our employees to grow, act with ownership and find fulfilment and meaning in the work they do.

About the Company

Johnson Electric logo

Johnson Electric

Public Company
Automotive ManufacturingIndustrial ManufacturingRobotics Hardware & Components

At Johnson Electric, our vision is to be the world’s definitive provider of innovative and reliable motion systems. We are a global leader in electric motors, actuators, motion subsystems and related electro-mechanical components, serving a broad range of industries including Automotive, Smart Metering, Medical Devices, Business Equipment, Home Automation, Ventilation, White Goods, Power Tools, and Lawn & Garden Equipment. The Group is headquartered in Hong Kong and employs over 30,000 individuals in more than 20 countries worldwide. We are listed on The Stock Exchange of Hong Kong Limited. Attracting and developing the Right People, putting them in the Right Jobs and providing them with the Right Environment to excel at what they do are the 3 pillars that underlie Johnson Electric’s people strategy and human capital initiatives, with the ultimate vision to become “One Johnson around the world, a great company and a great place to work!”. In 2016, Johnson Electric Hong Kong was recognized as one of Asia’s Best Companies To Work For by HR Asia Magazine. The Group will continue to attract and retain top talents in support of the Company’s ambitious growth strategy.

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