Automation Controls - PLC Programmer

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Summary

Location

Rancho Santa Margarita, United States

Salary

$85k-135k/year

Work

Full-time

Key Benefits
Discretionary 401k Match
Generous Vacation Accrual
Education Reimbursement
Mentorship Program
On-Campus Wellness

About this Job

Applied-Medical-Logo-w-Tag_H_Teal_cropped

Applied Medical is a new-generation medical device company with a proven business model and commitment to innovation fueled by rapid business growth and expansion. Our company has been developing and manufacturing advanced surgical technologies for over 35 years and has earned a strong reputation for excellence in the healthcare field. Our unique business model, combined with our dedication to delivering the highest quality products, enables team members to contribute to a larger capacity than is possible in typical positions.

Position Description

Are you ready to be at the forefront of revolutionizing medical device manufacturing? As a Controls Engineer within our Automation team, you'll be working on-site at our global headquarters, pioneering cutting-edge machines, collaborating across departments, and leading the way in cost reduction while optimizing manufacturing processes. It's your chance to make an enduring impact on the future of healthcare.

Key Responsibilities:

  • Design and implement electrical and pneumatic control systems, including schematics, component selection, and panel layouts, to support scalable and high-performance automation solutions.

  • Develop, test, and maintain Programmable Logic Controllers (PLC) and Human Machine Interface (HMI) software to ensure intuitive, reliable, and compliant machine control interfaces.

  • Integrate robotics, motion control, sensors, and safety systems into cohesive automation platforms that meet production and regulatory requirements.

  • Collaborate with cross-functional teams to troubleshoot equipment issues, reduce downtime, and drive continuous improvement initiatives.

  • Translate user and stakeholder requirements into clear technical specifications that guide system architecture and development.

  • Lead root cause analysis and corrective actions for automation failures, ensuring rapid resolution and long-term reliability.

  • Author and maintain detailed documentation, including software design specifications, maintenance procedures, and validation protocols, to support regulatory compliance and knowledge sharing.

What Success Looks Like in This Role

  • Automation systems are delivered on time, within budget, and meet all performance and compliance requirements.
  • PLC and HMI programs are robust, user-friendly, and minimize operator errors.
  • Robotics and control systems operate seamlessly, reducing cycle times and improving production efficiency.
  • Equipment downtime is minimized through proactive troubleshooting and continuous improvement initiatives.
  • Documentation is clear, comprehensive, and supports smooth audits and knowledge transfer.
  • Stakeholders view you as a trusted technical partner who drives innovation and cost reduction in manufacturing processes.

Position Requirements

  • Work onsite in a collaborative team environment.
  • Bachelors degree in Electrical, Mechanical, or Computer Engineering, or equivalent experience.
  • Experience designing and programming PLCs, HMIs, and control systems.
  • Strong understanding of electrical and pneumatic systems, safety standards, and wiring practices.
  • Hands-on experience with robotics, motion control, vision systems, and system integration.
  • Ability to write clear technical documentation and communicate effectively.
  • Willingness to learn and grow in a dynamic environment.

Preferred

  • Experience with safety PLCs and machine safety systems.
  • Familiarity with industrial sensors, pneumatics, and motion control components.
  • Ability to collaborate with vendors and cross-functional teams.
  • Strong analytical and problem-solving skills.
  • Experience in regulated manufacturing environments.

If you are excited about making a significant impact, driving innovation, and contributing to a dynamic team, we encourage you to apply and embark on an exciting journey of engineering excellence at Applied Medical. Our unique business model empowers our team members to have a substantial impact, unlike conventional roles.

Benefits

  • Competitive compensation range: $85000 - $135000 / year (California).
  • Comprehensive benefits package.
  • Training and mentorship opportunities.
  • On-campus wellness activities.
  • Education reimbursement program.
  • 401(k) program with discretionary employer match.
  • Generous vacation accrual and paid holiday schedule.

Please note that the compensation range may be adjusted in the future, and bonus and incentive compensation plans may apply.

Our total reward package reflects our commitment to employee growth and well-being, as we invest in your development and offer a range of benefits designed to enhance your career and life.

All compensation and benefits are subject to plan documents and written agreements.

Equal Opportunity Employer

Applied Medical is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to age, ancestry, color, disability (mental and physical), exercising the right to family care and medical leave, gender, gender expression, gender identity, genetic information, marital status, medical condition, military or veteran status, national origin, political affiliation, race, religious creed, sex (including pregnancy, childbirth, breastfeeding and related medical conditions), or sexual orientation, or any other status protected by federal, state or local laws in the locations where Applied Medical operates.

About the Company

Applied Medical logo

Applied Medical

Privately Held
Industrial ManufacturingSystem IntegrationHealthcare & Life Sciences

As a new generation medical device company, Applied Medical is focused on meeting three fundamental healthcare needs: enhanced clinical outcomes, cost containment and unrestricted choice. Our vertically integrated programs in design, development, manufacturing, and distribution enable us to consistently meet these objectives. As a vertically integrated company, we manufacture all of our products in-house at our corporate headquarters in Rancho Santa Margarita, California, and our European headquarters in Amersfoort, Netherlands with distribution centers around the world. Applied manufactures surgical devices for a wide range of medical specialties. Each year, Applied dedicates, on average, 20% of our revenue to product development and projects that increase the efficiency of our manufacturing operations. As such, we are able to fuel the continuous development of new surgical technologies. Applied is proud to have a significant and sustainable impact on healthcare. We address patient needs with advanced technologies that enhance surgical outcomes while also meeting our customers’ pressing economic needs. Applied team members are part of one of the fastest growing and most progressive organizations in the healthcare field. We are proud to have a culture strongly committed to ethical business practices, mutual respect, teamwork, and caring about our customers and our community. Applied's team members come from a wide range of experience, and their perspectives are crucial to the continued success of our organization. Applied respects each team member’s opinion and fosters a culture of open communication across all levels and departments. We are looking for exceptional people who share in our mission to deliver breakthrough technologies that enhance surgical and clinical care. We seek creative problem-solvers from a variety of career paths and backgrounds who are interested in making a meaningful, positive difference. https://appliedmedical.com/Legal/SocialMedia

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